Jackson AJ-44 User Manual

INSTALLATION/OPERATION &TECHNICAL MANUALFOR JACKSON MODELS:Jackson MSC LLC.P.O. Box 1060Barbourville, KY. 40906(606) 523-9795Fax: (606) 523-9196ww

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 1: SPECIFICATION INFORMATIONOPERATING CHARACTERISTICS2RACKS PER

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 1: SPECIFICATION INFORMATIONELECTRICAL REQUIREMENTS3AJ-44CE/CEL

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 1: SPECIFICATION INFORMATIONELECTRICAL REQUIREMENTS (CONTINUED)

Left to RightDriveUnitLeft SideDriveUnitFront ViewRight Side4" (102 mm) wide x 16" (406 mm)long cutout in Vent Cowl/SplashShield. Shipped wi

Right to LeftDriveUnitLeft SideDriveUnitFront ViewRight Side4" (102 mm) wide x 16" (406 mm)long cutout in Vent Cowl/SplashShield. Shipped wi

DriveUnitFront ViewRight Side7512 [1919mm]6212 [1590mm]34 [864mm]29 [737mm]6 [152mm]812 [218mm]21 [533mm]25 [635mm]12 [307mm]25 [635mm]10 [254mm]7 [17

Right to LeftDriveUnitLeft SideDriveUnitFront ViewRight Side6612 [1692mm]12 [15mm]84 [2134mm]7512 [1919mm]6212 [1590mm]34 [864mm]29 [737mm]7 [178mm]6

Left to RightDriveUnitLeft SideDriveUnitFront ViewRight Side3/4" (19 mm)Table TurndownFlange 3/4" Max21" (533 mm)Rack Rail HeightAbove

Right to LeftDriveUnitLeft SideDriveUnitFront ViewRight Side3/4" (19 mm)Table TurndownFlange 3/4" Max21" (533 mm)Rack Rail HeightAbove

DriveUnitLeft SideDriveUnit6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]7512 [1919mm]6014 [1530mm]29 [737mm]1014 [260mm]6 [152mm]10 [254mm]7 [178mm]DEACCG

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROMDEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION

CRight Side34 [864mm]812 [217mm]21 [533mm]25 [635mm]12 [307mm]25 [635mm]BDish ClearanceDriveUnitLeft Side6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]AGFW

DriveUnitLeft SideDriveUnit414 [105mm]3 [79mm]12 [15mm]84 [2134mm]7512 [1919mm]6014 [1530mm]212 [61mm]29 [737mm]6 [152mm]10 [254mm]7 [178mm]DEACCMB4 [

CRight Side34 [864mm]812 [217mm]21 [533mm]25 [635mm]12 [307mm]25 [635mm]BDish ClearanceDriveUnitLeft Side6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]AMLW

DriveUnitLeft SideDriveUnit6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]7512 [1919mm]6014 [1530mm]29 [737mm]24 [610mm]1014 [260mm]1712 [445mm]6 [152mm]10

CRight Side34 [864mm]812 [217mm]21 [533mm]25 [635mm]12 [307mm]25 [635mm]BDish ClearanceDriveUnitLeft Side6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]AGFW

DriveUnitLeft Side6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]ACGFRight Side34 [864mm]812 [217mm]21 [533mm]25 [635mm]12 [307mm]25 [635mm]BDish ClearanceW

CRight Side34 [864mm]812 [217mm]21 [533mm]25 [635mm]12 [307mm]25 [635mm]BDish ClearanceDriveUnitLeft Side6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]AGFW

DriveUnitLeft Side6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]ACMLRight Side34 [864mm]812 [217mm]21 [533mm]25 [635mm]12 [307mm]25 [635mm]BDish ClearanceW

DriveUnitLeft Side6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]AMLWith Doors OpenRear ofMachine6 [152mm]Right to Left1 [25mm]6614 [1684mm]Floor Sink Or Dr

DriveUnitLeft Side6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]ACONRight Side34 [864mm]812 [217mm]21 [533mm]25 [635mm]12 [307mm]25 [635mm]BDish ClearanceW

iiSTOP!PARE!ARRET!CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!FAILURE TO DO SO WILL VOID THE WARRANTY!LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRO

C34 [864mm]812 [217mm]21 [533mm]25 [635mm]12 [307mm]25 [635mm]BDish ClearanceDriveUnitLeft Side6612 [1692mm]3 [79mm]12 [15mm]84 [2134mm]AGFWith Doors

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 1: SPECIFICATION INFORMATIONSIDE LOADER (LEFT TO RIGHT) DIMENSI

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 1: SPECIFICATION INFORMATIONSIDE LOADER (RIGHT TO LEFT) DIMENSI

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 1: SPECIFICATION INFORMATIONSIDE LOADER (INSTALLED) DIMENSIONS2

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 1: SPECIFICATION INFORMATIOND226 STEAM BOOSTER DIMENSIONS261661

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 1: SPECIFICATION INFORMATIOND226 STEAM BOOSTER PLUMBING LINE DR

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 1: SPECIFICATION INFORMATIONTYPICAL ELECTRIC AND GAS BOOSTER DI

29SECTION 2:INSTALLATION & OPERATIONINSTRUCTIONS

NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA-CHINES ONLY. THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER.V

It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer(hydraulic shock), induc

iiiREVISION/PAGEREVISIONDATEMADEBYAPPLICABLEECNDETAILSD 05-14-2004 CBW N/A Added exhaust fan hook-up schematic.E 03-08-2005 MAW 7096Updated installati

The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to.ELECTRIC HEAT: The thermostats for the mac

DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to removelime and corrosion deposits o

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 2: INSTALLATION/OPERATION INSTRUCTIONSCHANGING THE AJ-44CE/CS D

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 2: INSTALLATION/OPERATION INSTRUCTIONSCHANGING THE AJ-44CE/CS D

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 2: INSTALLATION/OPERATION INSTRUCTIONSCHANGING THE AJ-44CE/CS D

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 2: INSTALLATION/OPERATION INSTRUCTIONSCHANGING THE AJ-44CE/CS D

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 2: INSTALLATION/OPERATION INSTRUCTIONSCHANGING THE AJ-44CE/CS D

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 2: INSTALLATION/OPERATION INSTRUCTIONSCHANGING THE AJ-44CE/CS D

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 2: INSTALLATION/OPERATION INSTRUCTIONSCURTAIN INSTALLATION DIAG

This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will con-vert the direction of

ivNOMENCLATURE FOR THE MODELS COVERED IN THIS MANUALAJ-44CSLAJ = AJ series of rack conveyors44 = 44” wide machine66 = 66” wide machine80 = 80” wide ma

CONCEALED DAMAGE OR MISSING PARTS:IMPORTANT: FOR YOUR PROTECTION, PLEASE READ AND OBSERVE THE FOLLOWING:This steam booster has been thoroughly inspect

ELECTRICAL:WARNING: Electrical and grounding connections must comply with applicable portions of the National Electrical CodeANSI / NFPA 70 (latest e

Due to the fact that each customer may have different requirements for the orientation of the gas booster heater relative to themain dishmachine, the

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 2: INSTALLATION/OPERATION INSTRUCTIONSGAS CONVEYOR HOSE INSTALL

PREPARATION: Before proceeding with the start-up of the unit, verify the following:1. Close door(s) on dishmachine.2. Close the drain valve(s).POWER U

SHUTDOWN AND CLEANING (STEAM-HEATED MODELS): At the end of the workday, place the power switch in the OFFposition, secure the flow of steam to the mac

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 05-03-2007SECTION 2: INSTALLATION/OPERATION INSTRUCTIONSCHANGING DUAL SANI

THERMOSTAT ADJUSTMENT: Remove the front dresspanel from the machine to expose the heater/thermostat box.Remove the cover from the heater/thermostat bo

Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate.Using detergent in the pro

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 2: INSTALLATION/OPERATION INSTRUCTIONSSTRIKER PLATE LIMIT SWITC

SECTIONDESCRIPTION PAGEI. SPECIFICATION INFORMATIONOperating Characteristics 2Electrical Requirements 3D226 Steam Booster Parameters 4AJ-44 Electric -

52SECTION 3:PREVENTATIVE MAINTENANCE

The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However,this does not mean that some

WARNING: Maintenance should only be performed by authorized service personnel in order to ensure safe andeffective workmanship, while minimizing dange

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 3: PREVENTATIVE MAINTENANCELUBRICATION CHART FOR DRIVE GEAR55No

AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/ASECTION 3: PREVENTATIVE MAINTENANCEDRIVE MOTOR GEAR REDUCER PREVENTATIV

57SECTION 4:TROUBLESHOOTING SECTION

WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per-sonnel. Certain procedures in this s

Problem: Pawl bar does not move.1. Failed or broken overload spring. Replace spring if necessary.2. No power to the drive motor/failed drive motor. Ve

WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per-sonnel. Certain procedures in this s

V. PARTS SECTIONAJ-44 Control Box Assembly 62AJ-66/AJ-80 Control Box Assembly 64Motor Overload Chart 66Heater Assembly 67Thermostats/Dress Panels 69Pr

VI. ELECTRICAL SCHEMATICSAJ-44CE/CEL200-230 Volt, 50/60 Hz, 1 Phase Primary Side 121200-230 Volt, 50/60 Hz, 1 Phase Secondary Side 122200-230 Volt, 50

1SECTION 1:SPECIFICATION INFORMATION